1800*3600mm 3 Deck Side Access Door Gyratory Screen for Dry Silica Sand Classification Easy Screen Repacement

1800*3600mm 3-Deck Side Access Door Gyratory Screen for Dry Silica Sand Classification Easy Screen Repacement

Our company can make Side Access Door Gyratory Screen for Silica Sand, 1~3 layers of screens, Max. length 5000mm. It is easy to replace the screen, and it is no need to replace the whole layer of screen when it is broken, which save much cost.

  In the production of silica sand or quartz sand, frac sand, petroleum proppant etc., people want to improve the quality of the finished product while increasing the production capacity, which must consider improving the screening accuracy. Most of the users may choose Multi-deck Gyratory Sifter to achieve the purpose of screening. The Max. size we can make for this equipment is 2000*3600mm (or 2000*4000mm). Well, the capacity and screening accuracy of this gyratory sifter is greatly improved compared to the linear vibrating screen, but it also presents some shortcomings:

(1) This kind of screening equipment is too high, which is not very easy to maintain: replace the screen, or replace and repair the exciter (drive part).

(2) Long-term continuous operation (for example, 24 hours per day operation) of the equipment will generate a lot of heat. Since the exciter (drive part) is closed, there will be problems of timely heat dissipation. The exciter is prone to failure.

(3) The front or back of the screen machine needs to reserve a large screen replacement space. Take 2000*3600mm machine for an example, you need to reserve at least 4000mm long in the length direction.

(4) If one layer of screen is broken, then people need to replace the whole screen of this layer. The screen cost is more expensive.

For our side door type gyratory screen, there are more advantages in comparison.

(1) It is not very high. The height of the hanging frame is only about 2~2.3 meters. And the screen box height is less than 2 meters.

(2) The drive head is at the front of the machine, which will be easier to dissipate heat. Besides, if the drive head needs to be repaired, the user only needs to remove the drive head without removing the screen frames in the screen box.

(3) When the screen is broken, you only need to replace this piece of screen, and no need to replace the entire layer of screens. Save much cost.

(4) When replacing the screen, just open the door on the side of the screen box. Only a small space is required for maintenance. And it is fast to replace a screen.

(5) The discharge ports can be made at the bottom of the screen box for quick discharge or easy connection with the production line.

  If you want to make a very long side accesss door gyratory screen, the Max. length we can do for you is 5000mm. In this case, the maximum width we recommend is 1500mm. If make the width 1800mm, then the Max. length we suggest is 3600mm. And considering the long term operation of the equipment, we suggest Max. 1500*5000mm instead of 1800*3600mm. Because the 1800*3600mm it too heavy, and it needs to use a very large drive head, which may result in a high failure rate if it is operated for a long time.

Our company can make different kinds of Gyratory Screen or Gyratory Sifter. Gyratory screener can be used for screening sugar, salt, silica sand, frac sand, fertilizer, urea, limestone, calcium carbonate, petroleum coke, activated carbon, graphite, plastic particles etc., , with large capacity and high screening accuracy. If you are sourcing a gyratory screener in the market now, please don’t hesitate to contact us.

Introduction of Side Access Door Gyratory Screen for Silica Sand:

What is the Rotex Gyratory Screening Separator for Activated Charcoal Carbon? The gyratory screening machine is also called gyratory screen, gyratory screener, gyratory separator, gyratory sifter, gyratory screening machine, Rotex screen, Rotex screening machine, Rotex separator, planar rotary screen, plane rotary screen, rotary flat sieve, flat screen, square precision screening machine, reciprocating screen etc.

   The gyratory screen is mainly designed for large capacity and fine screening needs.

   Our AD model gyratory screen sifter is one of the best seller of our company compare with other kinds of sieving equipments. And the performance of this gyratory screen have been proven by many customers in different industry applications.

Useful Information You Can't Miss About Side Access Door Gyratory Screen for Silica Sand:

Features of Side Access Door Gyratory Screen for Silica Sand:

(1) Change the structure of the traditional gyratory screen to replace the screen from the top, the side door type realizes the replacement of the screen from both sides of the screen box.

(2) Change the structure of the whole layer of the traditional sieve machine. Each layer of the side door type is composed of multiple independent small sieve plates. Each small sieve plate is 1/2~1/8 of the weight and area of the original sieve plate.

(3) Change the operation process of traditional gyratory screen that when replace the lower screen, the user must remove the upper screen and screen cover. The side door type can directly replace the lower screen without moving the upper screen plate or screen cover, saving unnecessary work.

(4) For traditional gyratory screen, if the screen is broken somewhere, the whole screen needs to be replaced, but for the side door type, people only need to replace a small piece of the damaged screen plate in each layer, which also saves unnecessary operations.

(5) The traditional screen replacement operation is too cumbersome, the time is too long, so that the entire production line downtime is too long, affecting the output. The side door type makes the screen replacement simple, and the time is shortened in 10 minutes.

(6) The screen replacement work is safe. Since each layer of the screen is divided into 2 to 8 separate small screen plates, each small screen plate weight will be within 20 kg, which is quite safe for the operator.

(7) Since the weight and area of the small screen plate of each layer are 1/2 to 1/8 of the original screen plate, there is no need to use auxiliary equipment such as lifting when replacing the screen, and the screen replacement is faster.

(8) Since the use of small sieve plates, no more space is required when replacing the screen, saving equipment installation space.

(9) Based on the characteristics of side door type mentioned above, such as the screen plate area is controllable, the weight is small, the door can be opened on the side, there is no interference between the screen plate layers, and the small block screen plates are also independent of each other, which can make the fine screen meet some application environments that have harsh requirements for screen replacement time and space, such as strong bonding materials, abrasive materials and application environments that require frequent replacement of different aperture screens.
 

Working Principle of Side Access Door Gyratory Screen for Silica Sand:

  The gyratory vibrating screen could spreads the material across the full width of the screen surface, the material flow thickness will be thiner than other sifting equipment. The material will be easy to be sifting becasuse thiner the flow bed.

Feeding Port → Round Motion → Elliptic Motion → Linear Motion → Discharge Port

 1. The materials do the reciprocating-gyratory motion along with the gyratory screen running, and there is not vertical jump during the gyratory screen running period, the little size material will go to the bottom of the flow bed along moving forward, the material particle will pass the mesh aperture when the particle size is less than the gyratory sifter aperture size. The reciprocating gyratory motion will make the material flow bed touch the screener mesh surface with longer time for increasing the screening efficiency.
 

 2. The reciprocating gyratory motion of the Rotex gyratory screener will spread the material flow bed evenly along with the screener mesh bed after material fall into the inlet, the material flow bed will be very thin after being spread, it is good for material screening , and the material screening precision and capacity will be increased.

 3. The screen deck of gyratory screening equipment consist of mesh, spring clamp, ball trays and self-cleaning balls. The self-cleaning balls jump ceaselessly along with gyratory screen operation, the ball could hit the screen mesh in order to let the mesh vibration, so the material blocked in the mesh aperture or adhered to the mesh surface will be cleaned out, it could make sure the aperture ratio so guarantee the screening efficiency.
 

 4. The gyratory screen do not have vertical vibration, so it do not have much load request on the base foundation, it is much lower than the vibration type screening machine, so the gyratory screener could save steel structure cost, the customer do not need to consider the install load limited.

Technical Parameters of Side Access Door Gyratory Screen for Silica Sand:

There are different models of Rotex Type Gyratory Vibrating Screen Sifter for your reference, and we will choose a suitable model according to your specific materials and application.

Installation Method of China Manufacturer Large Capacity Rotex Gyratory Screen Sifter:

1. Seat Installation or Floor Mounting:

                      Forward Type                                                Direct Discharge Type

2. Cable Suspension Installation:

                                                        Cable Suspension Type

Application of Side Access Door Gyratory Screen for Silica Sand:

Carbon products: coking coal, graphite, charcoal etc.

Chemical products: hundreds of different compounds

Clay: product classification

Abrasive: glass beads, slag, alumina, sand and other abrasive materials

Animal feed: feed powder and chips, meat paste and small food

Fertilizer: raw material sieving and finished product fine screening.

Paper: paper pulp, coating

Fiberboard: wood chips, flaking, bits of wood, to make high quality fiberboard

Drug: many large drug manufacturers use our screening machines, which meet the health standard design and GMP, to achieve precise and effectiveseparation and cleaning

Plastic: plastic particles, plastic powder

Powder metal: aluminum, copper, iron, nickel, steel, zinc and many other metal powders

Recycling of resources: used in the recycling of various materials, such as PET recycling etc.

Steel-making: classification of steel shot and metal filing

Including ammonium nitrate, phosphate, potassium hydroxide, urea and other compounds

Food: sugar, flour, milk powder, coffee, cereals, rice, nuts, condiments, cocoa powder, glucose, starch etc.

Grain cleaning: corn, wheat, soybean and other cereals peeling and cleaning

Ore: ore, rubble, limestone, soda ash and salt

Please let me know the following questions in order to recommend you the suitable model for gyratory screen:
1. What kind of raw material you want to process? Does this material have special physical or chemical properties? Such as wet, high temperature, corrosive etc.
2. How many screen decks do you require for the machine?
3. The mesh size of each layer.
4. The voltage and hertz.
5. What kind of material do you prefer for the machine? Carbon steel, or SS304 /316 stainless steel?

Contact: Ms. Magie

E-mail: sale@aarealmachine.com

             magiecn@gmail.com

WhatsApp/WeChat: 0086-15637361027

Website: https://www.aarealmachine.com