High-Efficiency 1000*3000mm 3-Deck Stainless Steel Rectangular Gyratory Screen Separator for Food Application Suspension Installation

High-Efficiency 1000*3000mm 3-Deck Stainless Steel Rectangular Gyratory Screen Separator for Food Application Suspension Installation

Our company make a high-efficiency 1000*3000mm 3-deck stainless steel rectangular gyratory screen separator for food application with suspension installation recently.

The food industry demands precision, hygiene, and high throughput in processing raw materials. Among the critical equipment enabling these requirements is the Gyratory Screen, a sophisticated sieving device that shares functional similarities with the renowned Rotex gyratory screen. This article explores the design principles, operational advantages, and diverse applications of gyratory screens in food production, highlighting their role in enhancing quality and efficiency.

1. Working Principle of Gyratory Screens

Gyratory screens employ a unique reciprocating motion to achieve efficient material separation. Unlike traditional linear or circular vibrating screens, their motion trajectory evolves from a horizontal circular pattern at the feed end to an elliptical motion and finally an approximate linear reciprocation at the discharge end. This dynamic movement facilitates:

• Automatic Grading: Materials stratify by size, with finer particles passing through the mesh quickly, while larger particles migrate toward the discharge port.
• Anti-Blocking Mechanisms: Elastic balls or cleaning devices installed beneath the mesh continuously prevent clogging, ensuring uninterrupted operation.
• Extended Screen Life: The absence of vertical vibration reduces wear on the mesh, with screen durability typically ranging from 6 to 12 months.

2. Key Advantages for Food Application

Gyratory screens are particularly suited to food processing due to their hygienic design, high precision, and versatility:

• Closed Structure: Fully enclosed housings prevent dust contamination, complying with food safety standards.
• Gentle Handling: The low-intensity gyratory motion preserves fragile food particles (e.g., cereal flakes, spices) from structural damage.
• High Efficiency: Screening accuracy exceeds 90%~95%, significantly reducing product waste compared to traditional methods.
• Adaptability: Capable of handling diverse materials, from powders (flour, additives) to granules (salt, sugar).

3. Applications in the Food Sector

3.1 Grain and Cereal Processing

Gyratory screens are pivotal in removing impurities (e.g., husks, stones) from grains like rice, wheat, and corn. Their ability to perform multi-layer classification ensures uniform particle size for downstream milling or packaging.

3.2 Seasoning and Additive Production

For spices, condiments, and food additives, these screens achieve ultra-fine sieving (up to 200 mesh) to eliminate oversized particles and ensure consistency in flavor distribution.

3.3 Sugar and Salt Refinement

In sugar mills and salt plants, gyratory screens separate crystals by size, enhancing product uniformity while minimizing dust emission—a critical factor in hygroscopic materials.

3.4 Dairy and Powdered Foods

Screens with stainless steel construction are used for sifting milk powder, protein powders, and infant formula, maintaining hygiene and preventing caking.

3.5 Sustainable Food Production

With the rise of plant-based proteins and recycled food materials, gyratory screens efficiently classify alternative protein granules or reclaimed ingredients, supporting circular economy initiatives.

4. Future Trends and Innovations

Advancements in anti-corrosion materials (e.g., food-grade polymers) and ultrasonic sieving for nano-scale particles are expanding their applications in functional food production.

Overview of High-Efficiency 1000*3000mm 3-Deck Stainless Steel Rectangular Gyratory Screen Separator for Food Application Suspension Installation​:

High-Efficiency 1000*3000mm 3-Deck Stainless Steel Rectangular Gyratory Screen Separator for Food Application Suspension Installation can also be called Rotex screen, gyratory screen, gyratory screener, gyratory separator, gyratory sifter, Rotex screening machine, Rotex separator, planar rotary screen, plane rotary screen, rotary flat sieve, flat screen, square precision screening machine, reciprocating screen etc.

  This gyratory type screening machine is often used for screening petroleum coke, activated carbon, quartz sand, silica sand, frac sand, precoated sand, urea, fertilizer, resin, glass bead, wood pellet, sodium carbonate, melamine, tea, sugar, salt, soybean etc.

Working Principle of High-Efficiency 1000*3000mm 3-Deck Stainless Steel Rectangular Gyratory Screen Separator for Food Application Suspension Installation​:

The gyratory reciprocating motion of gyratory screener machine begins with a circular motion at the feed end, gradually diminishing along the length of the machine to elliptical movement in the middle, and finally to an almost straight-line motion at the discharge end.

Technical Parameters of High-Efficiency 1000*3000mm 3-Deck Stainless Steel Rectangular Gyratory Screen Separator for Food Application Suspension Installation​:

Advantages of High-Efficiency 1000*3000mm 3-Deck Stainless Steel Rectangular Gyratory Screen Separator for Food Application Suspension Installation​:

1. ball cleaning system

2. double-balanced motor system

3. convenient and quick compensating clamps for head cover

4. unique gyratory reciprocating motion

5. automatic screen surface tension device

Features of High-Efficiency 1000*3000mm 3-Deck Stainless Steel Rectangular Gyratory Screen Separator for Food Application Suspension Installation​:

1. Screen service life is long. It is 5~100 times than the ordinary vibrating screen.

2. The soft running does not damage the particles original structure of the material.

3. Three types of screen tensioning spring clips and screen side-pull mode. Easy to remove and replace the screen.

4. Super large capacity and high screening accuracy, suitable for industrial continuous screening.

5. The effect of anti-clogging screen mesh blinding is good. Especially suitable for the screening of materials which are easy plugging and sticking the screen mesh.

6. It is not easy to generate static electricity, especially suitable for the screening of materials those are flammable and explosive, and easy to generate static electricity.

7. Totally enclosed structure, no dust, low noise to 70 decibels.

8. Smooth operation, no special requirement for the plant.

Installation of High-Efficiency 1000*3000mm 3-Deck Stainless Steel Rectangular Gyratory Screen Separator for Food Application Suspension Installation​:

1. Seat Installation:

                                                              Forward Type

                                                          Direct Discharge Type

2. Cable Suspension Installation:

                                                      Cable Suspension Type

Application of High-Efficiency 1000*3000mm 3-Deck Stainless Steel Rectangular Gyratory Screen Separator for Food Application Suspension Installation​:

Fertilizer: raw material sieving and finished product fine screening.

Including ammonium nitrate, phosphate, potassium hydroxide, urea and other compounds

Food: sugar, flour, milk powder, coffee, cereals, rice, nuts, condiments, cocoa powder, glucose, starch etc.

Grain cleaning: corn, wheat, soybean and other cereals peeling and cleaning

Abrasive: glass beads, slag, alumina, sand and other abrasive materials

Animal feed: feed powder and chips, meat paste and small food

Carbon products: coking coal, graphite, charcoal etc.

Chemical products: hundreds of different compounds

Clay: product classification

Paper: paper pulp, coating

Fiberboard: wood chips, flaking, bits of wood, to make high quality fiberboard

Drug: many large drug manufacturers use our screening machines, which meet the health standard design and GMP, to achieve precise and effectiveseparation and cleaning

Ore: ore, rubble, limestone, soda ash and salt

Plastic: plastic particles, plastic powder

Powder metal: aluminum, copper, iron, nickel, steel, zinc and many other metal powders

Recycling of resources: used in the recycling of various materials, such as PET recycling etc.

Steel-making: classification of steel shot and metal filing

Delivery and Site Photos:

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Contact: Ms. Magie

E-mail: sale@aarealmachine.com

             magiecn@gmail.com

WhatsApp/WeChat: 0086-15637361027

Website: https://www.aarealmachine.com

                https://www.vibro-screen.com